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           800.745.1105
          Precision Engineering. Unmatched Support.
          Plastics Assembly

          Tooling

          Sonics provides design and custom machining of tooling and fixtures for ultrasonic plastic welding, vibration welding, and spin welding, as well as multi-element configurations for spot welding, staking and insertion. Tool fabrication materials include aluminum, titanium, hardened steel, stainless steel and cast polyurethanes.

          Ultrasonic Horns

          Ultrasonic Horns

          • Ultrasonic horns are designed with an FEA (Finite Element Analysis) simulation program that allows our engineers to observe the vibratory action of the horn prior to fabrication
          • Segmented and adjustable fixtures are built to ensure a secure fit with the molded plastic parts
          • Contoured fixtures and tools for irregularly shaped parts
          • Ultrasonic horns are inspected for even amplitude
          • For added strength and durability, carbide facing or chrome plating is applied
          • Peripheral devices to clamp, hold and align opposing parts are also available

          Customers can submit application files in the following formats and media

          Formats (in order of preference):

          • ProE
          • STEP
          • IGES
          • AutoCAD (DWG, DXF file formats)

          Media:

          • Email (Please ZIP any files larger than 10 meg)
          • Sonics FTP Site (Please contact Sonics for upload permissions and instructions)
          • CD-ROM / DVD / flash drive
          • File sharing services